4707 dey road liverpool, n.y. 13088 m.s.kennedy corp. (315) 701-6751 4358 features: 500v, 25 amp capability at 110c fully isolated bridge ultra low thermal resistance integral free wheeling fast recovery epitaxial diode (fred) self-contained, smart lowside/highside drive circuitry and isolated supply adjustable deadtime capable of switching frequencies to 20khz isolated case allows direct heat sinking case bolt-down design allows superior heat dissipation mil-prf-38534 certified 25 amp, 500 volt igbt plus diode fully isolated smart power 3-phase motor drive power hybrid equivalent schematic description: the msk 4358 is a 25 amp, 3 phase isolated bridge smart power motor drive hybrid with a 500 volt rating. the output switches are insulated gate bipolar transistors (igbt's) tailored for high switching speeds. the free-wheeling diodes are fast recovery epitaxial diodes (fred's) to provide matched current capabilities with the igbt's and are specified with excellent reverse recovery times at high current ratings. the bridge is optically isolated from the control circuitry. this new smart power motor drive hybrid is compatible with 5v cmos or ttl logic levels. the internal circuitry prevents simultaneous turn-on of the in-line half bridge transistors with adjustable deadtime to prevent shoot-through. undervoltage lockout shuts down the bridge when the supply voltage gets to a point of incomplete turn-on of the output switches. the isolated internal high-side power supply derived from the +15 volt supply completely eliminates the need for 3 floating independent power supplies for the high-side drive. 1 2 3 4 5 6 7 8 9 10 11 +15v gnd ahi alo bhi blo +15v gnd chi clo +15v typical applications iso-9001 certified by dscc 3 phase six step dc brushless motor drive or 3 phase sinusoidal induction motor drive pin-out information preliminary rev. b 11/01 1 12 13 14 15 16 17 18 19 20 21 22 gnd reset r/c +15v gnd oscout n/c n/c n/c n/c n/c 23 24 25 26 27 28 29 30 31 32 33 n/c n/c rkelvin+ rkelvin- rsense- rsense+ cv- n/c c? cv+ n/c 34 35 36 37 38 39 40 41 42 43 n/c bv- n/c b? bv+ n/c av- n/c a? av+
storage temperature range lead temperature range( 10 seconds ) case operating temperature msk4358 msk4358h/e junction temperature -65c to +150c 300c -40c to +85c -55c to +125c +150c output characteristics vc-e on voltage (each igbt) instantaneous forward voltage (fred flyback diode) reverse recovery time 1 leakage current bias supply characteristics quiescent bias current input signals characteristics positive trigger threshold voltage negative trigger threshold voltage switching characteristics 1 upper drive: turn-on propagation delay turn-off propagation delay turn-on turn-off lower drive: turn-on propagation delay turn-off propagation delay turn-on turn-off subgroup 1,4 2,5 3,6 t a =t c =+25c t a =t c =+125c t a =t c =-55c guaranteed by design but not tested. typical parameters are representative of actual device performance but are for reference o nly. industrial grade and "e" suffix devices shall be tested to subgroups 1 and 4 unless otherwise specified. military grade devices ("h" suffix) shall be 100% tested to subgroups 1,2,3, and 4. subgroups 5 and 6 testing available upon request. all ratings: tc = +25c unless otherwise specified high voltage supply logic supply continuous output current peak output current thermal resistance (output switches) (junction to case) v + v cc i out i pk q jc t st t ld t c t j parameters min. - - - - - - - - - - - - - 2.2 - - - - - - - - - typ. - - - - - - - - - - - - - - - - - - - - - - - min. - - - - - - - - - - - - - 2.2 - - - - - - - - - typ. - - - - - - - - - - - - - - - - - - - - - - - max. 2.2 - - 1.7 - - 180 400 - - tbd - - - 0.8 tbd tbd 45 350 tbd tbd 45 350 msk 4358 2 max. 2.0 1.7 tbd 1.7 1.3 2.5 180 400 1.5 400 tbd tbd tbd - 0.8 tbd tbd 45 350 tbd tbd 45 350 units v v v v v v ns ua ma ua ma ma ma v v ns ns ns ns ns ns ns ns electrical specifications absolute maximum rating 1 2 3 1 2 3 - 1 2 3 1 2 3 1,2,3 1,2,3 4 4 4 4 4 4 4 4 group a subgroup 5 500v 18v 25a 60a 0.66c/w msk 4358h/e 3 1 2 3 4 5 i c =25a i d =25a i d =25a, di / dt =100a/us,v r =350v v + =500v v + =400v v + =500v v cc =15v test conditions v + =270v, i c =25a v + =270v, i c =25a preliminary rev. b 11/01 2 notes:
+15v - is the low voltage supply for all the internal logic and isolated supplies which provide power to the gate drivers. a 0.1f ceramic capacitor in parallel with a 22f tantalum capaci- tor is recommended for bypassing the low voltage supply to gnd. gnd - is the low voltage supply return for the +15v. all bypassing of the +15v should return here. since the output section of the hybrid is completely isolated, there are no restric- tions for potential differences between this gnd and any hi- voltage returns, up to 500v. ahi,bhi,chi - are the logic inputs for controlling the switching of the corresponding hi-side bridge outputs. a logic high will turn on the corresponding hi-side output. the input levels are 5v cmos or ttl compatible. if one of these inputs are active at the same time as the corresponding low-side bridge outputs, neither output will be allowed to turn on until one of the inputs is switched low. there will be a deadtime inserted before the corresponding bridge output is switched in all cases. this pre- vents simultaneous conduction of the output, shorting high voltage supply and destroying the bridge. alo,blo,clo - are the logic inputs for controlling the switching of the corresponding low-side bridge outputs. a logic high will turn on the corresponding low-side output. the input levels are 5v cmos or ttl compatible. if one of these inputs are active at the same time as the corresponding hi-side bridge outputs, neither output will be allowed to turn on until one of the inputs is switched low. there will be a deadtime inserted before the corresponding bridge output is switched in all cases. this pre- vents simultaneous conduction of the output, shorting the high voltage supply and destroying the bridge. reset - i s an active low logic input for causing all switching to cease. the input level is 5v cmos or ttl compatible. upon releasing reset, the outputs will resume after the dead time. r/c - is the input pin for setting the deadtime of the bridge. connecting a resistor between this input and osc out, and a capacitor to ground will create the time for an internal oscillator. osc out - is a pin that brings the deadtime oscillator out to be connected through the timing resistor to r/c. this is not an output to be used externally, but just for the timing circuit. av+,bv+,cv+ - are pins for connecting the tops of each half bridge to the high voltage supply. each pin must be connected individually, as there is no internal connection across the three half bridges. proper power supply bypassing must be connected to these pins and the v- pins as close to the hybrid as possible for proper filtering. av-,bv-,cv- - are pins for connecting the bottoms of each half bridge to the high voltage supply return. each pin must be connected individually, as there is no internal connection across the three half bridges. proper power supply bypassing must be connected to these pins and the v+ pins as close to the hybrid as possible for proper filtering. a?, b?, c? - are the pins connecting the 3 phase bridge switch outputs. application notes deadtime selection msk4358 pin description the amount of deadtime required is based on the propagation delay of the input to actual completion of switching of the output transistors. not taking all this into account can possi- bly allow the opposite transistor in a half bridge to turn on before the active transistor can turn off. excessive current will flow through the half bridge because this creates a momentary short across the power supply. once all these factors are taken into account, the deadtime can be determined. allow sufficient safety facor for changes in components over temperature, and variations from system to system in production. deadtime is exactly 8 r/c clock periods. use the formula: max. clock = 8/min. deadtime for clock operation below 1mhz: clock frequency = for clock operation above 1mhz: clock frequency = as an alternative, the r/c pin can be driven directly with an hcmos compatible clock up to 24mhz. preliminary rev. b 11/01 3 0.95 c osc x r osc 0.95 c osc (r osc + 30) + 3x 10 8 rsense+ - is the pin for connecting to the internal sense resistor. it has a value of 0.010 ohms, 20 watts. av-,bv- and cv- should connect to this point for sensing the current at the bottom of the bridge. rsense- - is the pin for connecting the internal sense resistor to the high voltage return. rkelvin+ - is the pin for connecting to the sense resistor +kelvin connection. this is on the same side of the resistor as rsense+. rkelvin- - is the pin for connecting to the sense resistor -kelvin connection. this is on the same side of the resistor as rsense-.
typical performance curves preliminary rev. b 11/01 4
typical system operation the msk4358 is designed to be used with a +270 volt high voltage bus, +15 volt low power bus, and +5 volt logic signals. proper derating should be applied when designing the msk4358 into a system. high frequency layout techniques with ground planes on a printed circuit board is the only method that should be used for circuit construction. this will prevent pulse jit ter caused by excessive noise pickup on the current sense signal or the error amp signal. ground planes for the low power circuitry and high power circuitry should be kept separate. the two sections of the hybrid a re completely isolated, and can float relative to each other without referencing one to the other. an rc filter will filter out t he current spikes and keep the detected noise for that circuit down to a minimum. the logic signals coming from the typical motor controller ic are set up for driving n channel low side and p channel high si de switches directly, and are usually 15 volt levels. provision should be made for getting 5 volt logic signals to the msk4358 of the correct assertion levels. typically, the low side signals out of the controller are high active and the high side are low acti ve. inverters are shown in the system schematic for the high side controller output. preliminary rev. b 11/01 5
the information contained herein is believed to be accurate at the time of printing. msk reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. please visit our website for the most recent revision of this datasheet. mechanical specifications preliminary rev. b 11/01 6 all dimensions are 0.010 inches unless otherwise labeled ordering information the above example is a military grade hybrid with leads bent up. m.s. kennedy corp. 4707 dey road liverpool, new york 13088 phone (315) 701-6751 fax (315) 701-6752 www.mskennedy.com msk4358 h u lead configuration s=straight, u=bent up, d=bent down screening blank=industrial; e=extended reliability; h=class h general part number
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